l've decided to just build my own door. l then cut those boards to make the framing for the front of the bed platform. We can provide both blank sip panels and processed sip panels. l reminded him that he had committed to shipping it to me a no cost to me since l had taken a half day off work and drove a considerable distance only to have to reject the door. I want to be able to keep my camping gear right in the trailer in the garage. New to Instructables... Love your concept.. Blank SIP panels include electrical chases, but they are not cut to size and do not include lumber splines. Continuous improvement is part of the Amerimax commitment to quality and service. Insulated SIP Roof Panels and Wall Panels RAYCORE's Structural Insulated Roof Panels and Insulated Wall Panels (SIPs) are NOT A SANDWICH PANEL SIP that consists of two sheets of OSB, glued to a solid foam core. SIPs are factory-bonded sandwiches of rigid foam sheathed in wood-based sheet goods, typically 7/16”-thick oriented strand board (OSB). 19" W x 20" D x 6 1/2" H. l had some luan left over from another project so l used that for the bottom. Honeycomb cored panels provide exceptional strength performance for units that need to be designed to be lightweight and high strength. My windows ended up being back ordered. Frank refused to do anything to resolve the issue or reduce the price. The slats really firmed up the plywood and keep it from having any sag. I caulked the inside seams around the top once the tops went on. The threads of the cut edge of the canvas are also a real challenge. It's not clear what holds the walls to the floor. No one out there has really done any of the how to info or steps on A/C installation so l intend to cover it here. 1. You need to make sure you can get the wheels on and off easily if you need to. Some points around the wheel wells need the framing belt sanded about an 1/8th of an inch in spots to bring the foam wall flush with the wood. This makes a mini micro lamb beam. Wish me luck!! I've experimented with several compounds for filling holes, gaps, deap scratches, etc. RAYCORE’s Insulated Roof Panels and Insulated Wall Panels are far superior than other SIPs with highest R-value custom blend of polyurethane foam insulation wrapped in a foil radiant barrier and producing a superiorly strong, lightweight, do-it-yourself DIY friendly SIP Panel. Mine turned out good. l used the under layment plywood which has a very thin veneer. You don't want any raised wood grain showing through the canvas. If l want to l can set it in the cargo bay and plug it into the outlet and with the inverter l can back feed power to the interior electrical outlets. Again, stainless steel screws were used with a dab of Sikaflex 715 to secure the panel to the camper… I put the first support beam just inside the front and back wall. I'm going to have to file them down. He convinced me that he would have my door to me in 2 weeks. Price assumes to be slab on grade. Send a link to this project you did using PMF. I'll have the A/C unit with the fan and l have 2 receptacles in the front and 2 next to the bed, and then 2 more in the storage bay. I needed the cargo doors, A/C unit, and windows early on so I could plan my wall rough openings. Laura held that wall while I glued up the front wall track. Midwest Automation has developed a variety of special saws and machines over the past 20 years for sizing, cutting, and fabricating composite panels used in a variety of applications including SIP panels, RV sidewalls, and in the fabrication of the revolutionary, patented Epitome Foundation Wall System. Patented Insulated Aluminum Panels. The kit cost about $40. I built a Foam cover to go over top of the water softener in my basement bar. also made sure to prime the edge all the way around as well. SIPS will make up the side panels, roof, front panel, and back panel separating the cabin from galley. Now I've got the whole winter to get this thing reconditioned so that I can build on it. SIP shear walls: Recent testing by Forest Products Laboratory reaffirms the exceptional performance of Structural Insulated Panels (SIPs) when used as shear walls in high-seismic regions. Last we installed the back wall the same way as the front. 2 years ago Don't get me wrong, you want to get it very close to where it needs to be at dry fit, just doesn't need to be perfect. Back then I only spent about $26 ea. 2 years ago, 2 years ago After all the stressing out l finally came up with the perfect how to. l used left over foam board to make the cover. Reply This will make it easy to keep the storage area clean.To prepare for the cabinets l added some base framing to support the cabinets and to give me something to screw into to hold them in place. It's so beautiful. lf you're going to be installing window shades inside you will need to install wood blocking to screw into. foot number for the cost. l used gorilla glue to fasten it together. Fantastic, step by step tutorial ! Reply After only a few weeks of searching I found this 1969 Apache pop-up camper (5' x 8 1/2' floor size) for $200. I just traced the trim with a sharpie, cut it off, and cleaned it up a bit with my palm sander.Cutting out the window and cargo door rough opening is time consuming. I built the night stand boxes using some leftover plywood, the finish size is 6" wide x 21" long x 14" high. As if the door delay wasn't bad enough we had a crazy heat wave that lasted for 2 weeks, which made it to hot to work on the project. l then glued them together and nailed them with 18 ga. 1 1/4" finish nails to hold them in place while the glue set up. I then installed the 2x2's with gorilla glue and I used a 16 ga.nail gun with 2" nails to fasten them in place while the glue set up. They seem high when you look at them but the mattress is 6" high and a pillow is 3 - 4" high so once the bed is made up they should be just right. Question Once I was done I took the big/scrap aluminum pieces to the scrap yard and got about $90. One of the first things I did was to get my shop area organized. Since I've got to come up through the cargo bay with the wire l decided to put a surface mounted outlet on each side just inside the cargo bay door. I hope you have many years of enjoyment in your camper. The panels are manufactured in a factory, shipped to the job site, and connected in the field to form all or part of the walls, floors, and roofs of a building. The rest will get trimmed off the next day when everything is solid. The floor and galley door will be plywood. l installed 12"×12" stick down vinyl floor tile up front for the floor in between the bed and cabinets inside the door. l assure you through all of the Frank Bear ridiculous story telling nonsense l was totally professional and always remained focused on solutions, l can't say the same for Frank. I dry fit it in place once it was cut and drew a line down the edge with a sharpie so I would know where to put the adhesive.To install the 30 amp "electrical power in" hook up , l used a 3" hole saw. lf you over cut the hole you may have issues getting a really solid glue job. do you think the plywood skin on the foam will stay on just glued at highway speeds? You built a real nice camper however the foam you used was the exact same material that our first and last motorhome was built from and I really do not recommend that stuf to anyone because it simply falls apart due to heat/cold cycles,the glue used to hold the walls on fails too so good luck and please be carefull. I used 3/4" plywood. on Step 21, 2 years ago I attached them with liquid nails construction adhesive and 5 or 6 - 18 gauge 1 1/4" gun nails to hold them in place while the glue set up. I decided to add some material back on and make the R.O. Did the windows and doors secure directly through the foam/fiberglass core or did you have to put in a jam to secure to? l used Liquid nails to glue the plywood to the foam. I commend you for all the time and effort on this proje t. It came out really nice. The key here is to not drive yourself crazy trying to get everything to fit perfectly, it won't. l cut them both to 33 1/4" x 77" which gives me a 67 1/2" width. As final prep l used my shop vac to clean all the areas that will be glued. l had to cut a 1 and 1/8th" by 16" piece of 3/8" plywood to slide in be hind the top bracket to flush the top and sides out. SIP shear walls: Recent testing by Forest Products Laboratory reaffirms the exceptional performance of Structural Insulated Panels (SIPs) when used as shear walls in high-seismic regions. This stuff will absolutely do the trick. I'm back and committed to finishing the project and enjoying the process. A word of advice, beware of Frank Bear and Vintage Technologies in Union City, MI. I measured from what would be the outside of the front wall and made my marks 2' on center. Rockwall™ Our structural insulated fire rated wall panels consist of a unique Rockwool mineral fibre core called Conrock with laminated sheet steel permanently bonded to both sides. so evaluate inside of the frame, not just the exterior before making a purchase.) In the end I went with 5 1/2" on top. Literally, Thermocore structural insulated panels will save you tons in both money through lower heating/cooling costs and also saves tons of pollution from being dumped into the atmosphere. The Panel Factory manufactures 4' x 8' and 4' x 16' structural insulated panels and distributes 8' x 24' structural insulated panels each with varying foam thickness. l used gorilla wood glue and 2" nails to hold it in place while the glue is setting up. Thats why l didn't bother with a built in inverter. The next step is to dry fit the canvas and decide where to seam it. l rounded the edge over just a bit to begin with. Using a mask and eye protection is a must. l assure you, had l not brought my attorney into the process l would not have achieved the same outcome from this man.Not knowing what the outcome would be on the door issue the project was dead in the water. The SIPs are 7/16 OSB sandwiched around 1.5 inch foam. To establish and scribe the roof line I used a long piece of 1/4 round trim I made my measurements and taped the trim in the center and at both ends. l will try to picture the electrical rough in and trim out including extra info on the A/C.Sorry about this step, l should have done the A/C step on it's own but l'm way to far in now to change it. I didn't make a lot of progress over the winteNow that spring is here l moved the paint/stain lab up to the shop. Internal engineers, the CAD department and the production department utlize automated CNC routers, an overhead laser guiding system, and an on-site quality assurance lab to ensure customer specifications are met without variance. I will screw the plywood bed top down without gluing it. I'm building a Foam based Teardrop inspired micro camper. I would think DIY SIP panels would be a … Stunning. Then I used 10 foot 2x4's to make a 6' x 10' table frame.Next I built a staging area to stand the 4x8' sheets of foam, paneling, etc all upright so that it remains straight and out of the way.I'm building the walls in two stages. I'm using 4 1/2" lag bolts with a big washer on the bottom to come up from the bottom to screw into the 2x3 frame above to hold it in place. The rough opening needs to be 3" wider and 1 1/2" taller to account for the wood framing material on both sides and the top of the door. lt's stronger than the pine and completely stable.I used 3/8" plywood for the roof material. A hot knife is the best tool for that job. Structural insulated panels (SIPs) are high-performance building panels used in floors, walls, and roofs for residential and light commercial buildings. I followed the same process as priming it. I put both side walls on top of one another and taped them together to make sure nothing moved on me. Since I plan to make my own door I control the rough opening for that.I've included photos of different tools and materials that I've used on the project. I live in Owosso, MI now where I lead a more suburban lifestyle during the week. The wheels took about 2 weeks with all the dry time. The RV market includes manufacturers of Caravans, Motor Homes, Campervan fit-out specialists, and Bus & Van fit-out specialists. Once the walls go up I can push them snugly into each corner and screw them in place. Foam cored panels offer outstanding insulation value, while providing a modular design that is lightweight, strong, versatile and reliable. I used a comb of my shaping tools, a long knife, and my palm sander.After dry fitting the cargo door I needed to inset wood on 3 sides so I can screw the cargo door in place at trim out. 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